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Case Study | Automotive Tier-1 | AGV in real production

At Ficomirrors Polska Sp. z.o.o., we implemented internal transport automation where there is no room for chaos, downtime, or manual “firefighting”.

𝘛𝘩𝘦 𝘨𝘰𝘢𝘭 𝘸𝘢𝘴 𝘴𝘪𝘮𝘱𝘭𝘦:

  • stable pallet flow between production, warehouse, and quality control
  • zero waiting time of production lines for logistics
  • reduced dependency on operator availability

𝘛𝘩𝘦 𝘴𝘰𝘭𝘶𝘵𝘪𝘰𝘯?

2 autonomous AGV forklifts that:

  •  operate 24/7 in line with production rhythm,
  • receive tasks automatically,
  • handle pallets up to 250 kg,
  • safely operate in shared zones with people.


We designed the entire end-to-end process:
from pallet pickup at 4 production lines, through QA and polishing, to the circulation of empty containers. Transport tasks are triggered via tablets at the production lines and push-button panels — no phone calls, no searching for forklifts, no manual coordination.

The result?

  • up to 13 pallets/hour without downtime,
  • no logistics bottlenecks,
  • predictable response time after packaging,
  • less running around, more order and higher safety,
  • a system ready for scaling (additional lines, additional AGVs)

We would also like to sincerely thank the entire Ficomirrors Polska Sp. z.o.o. team for their openness, commitment, and day-to-day cooperation throughout the project - Monika Malciak
Your operational knowledge and fast decision-making were key to delivering a solution that truly works in real production conditions.
Project delivered in close cooperation with DBR77, with Katarzyna Marszałkiewicz as the project lead.
End-to-end scope: process analysis, system design, integration, commissioning, and support — Inovatica AGV.

𝐈𝐟 𝐚𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐨𝐧 𝐢𝐬 𝐦𝐞𝐚𝐧𝐭 𝐭𝐨 𝐰𝐨𝐫𝐤 𝐢𝐧 𝐫𝐞𝐚𝐥 𝐩𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧, 𝐧𝐨𝐭 𝐣𝐮𝐬𝐭 𝐨𝐧 𝐬𝐥𝐢𝐝𝐞𝐬 — 𝐭𝐡𝐢𝐬 𝐢𝐬 𝐡𝐨𝐰 𝐢𝐭’𝐬 𝐝𝐨𝐧𝐞.
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