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Case Study: ROS 2-Powered Autonomous Forklift System

How do you turn existing forklifts into autonomous machines—without replacing the entire fleet? Inovatica AGV proves it’s possible. Using ROS 2, they developed a flexible system that enables forklifts to navigate, detect pallets, and transport loads on their own. This case study explores how the solution was built and the technologies behind it.

Client: Inovatica AGV (Internal R&D Project)
Industry: Robotics / Industrial Automation / Smart Logistics

🎯 The Challenge

The challenge was to retrofit existing forklifts with autonomous capabilities – without replacing entire fleets.

🧠 The Goal

Create a modular, scalable autonomous forklift system capable of navigating warehouse environments, detecting pallets, avoiding obstacles, and executing precise transport tasks – all without human intervention.

🛠️ Our Solution

We developed a full-stack autonomous forklift platform using ROS2, the modern robotic middleware standard for high-performance industrial systems. Key system components:
✅ SLAM-based Navigation – Real-time mapping and localization using multiple LiDARs
✅ AI-Enhanced Perception – 3D vision + pallet detection for accurate load handling
✅ Multi-sensor Fusion – 5 lidars, a 3D camera, load sensors, linear potentiometers
✅ Custom ROS 2 Nodes – For safety, obstacle detection, and fork position control
✅ UI Integration – Touchscreen interface for mission monitoring and task adjustment
✅ Wireless Remote Control – Seamless fleet integration via ROS 2 communication layers
Our ROS 2 architecture allowed for precise motion planning, smooth navigation, and flexible task assignment – all managed through a single on-board computer unit.

📊 The Results

✅ +100% fleet upgradeability – System retrofitted to standard forklifts with no OEM lock-in
✅ Significant cost savings – No need to replace entire fleets to achieve autonomy
✅ Increased warehouse throughput – Consistent pallet handling and reduced idle time
✅ Plug-and-play AI/ROS modules – Ready for integration with WMS/MES platforms

🚀 We’re Your ROS 2 Software House


Looking for a partner to develop autonomous systems, fleet management tools, or perception modules in ROS 2?
🧩 We design and deliver custom ROS 2-based software for AGVs, AMRs, and industrial robotics – from low-level control to high-level AI integrations.
📩 Let’s build your next ROS 2 solution – together.

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